This non-invasive senor data based approach is built on Total Effective Equipment Performance (TEEP) metric that we derive from sensor and plant data, specifically focused at the bottleneck site level. It serves as a revealing tool for Leaders providing an in-depth understanding of the discrepancies between the plant’s potential and actual production. TEEP highlights the differences between the ideal 365 days of uninterrupted production and the real-world operational output. In essence, TEEP sheds light on available capacity, planned operations, and actual production, helping us pinpoint areas to enhance throughput.
We examine all on-site operations that affect efficiency, targeting major improvements across five key areas:
Ensuring an undisturbed flow from raw material acquisition to the dispatching of the final product by strategically ordering and timing every operation in a comprehensive production process.
Leveraging sensor data to bring into view, scrutinize, and fine-tune each process step, directing focus on identifying and alleviating bottleneck constraints to skyrocket Overall Equipment Effectiveness (OEE).
Enhancing reliability and turnarounds by:
Upholding product adherence to client specifications and reducing time squandered due to Out of Specification (OOS), reprocessing/reworking, and over-quality.
Employing meticulous performance measurement to refine management of activities: steering accountability, and systematically monitoring performance trajectories toward set targets.
Employing a structured method to pinpoint areas needing enhancement, site leaders give precedence to and validate specific domains for improvement.
Using data from your sensors, we measure the plant’s Total Effective Equipment Performance (TEEP) to find where improvements can be made. TEEP shows us how your plant is really performing compared to its full potential.
Identifying the Plant Bottleneck Hampering Output. A pivotal step that deploys plant sensor data to pin down the plant’s technical bottleneck, utilizing:
After the diagnostic we have a clear view of the plant bottlenecks and a picture of the anticipated future can be drawn. Site leaders foster a lucid vision of what’s ahead and the route to reach there. Committed to achieving the outlined vision, site leaders curate and pledge to detailed, improvement plans.
Site leaders, teams and Zerwaste team are rolling out the initiatives, witnessing a boost in performance.
The site continuously improves and upholds enhancements, advocating for the envisioned future.
Continuously monitor, refine, and embed best practices to ensure long-term success and stability. Employing meticulous performance measurement to refine management of activities: steering accountability, and systematically monitoring performance trajectories toward set targets.
Production site leaders turn to us to solve performance and waste problems, to create growth and sustainability.